further egg processing
After breaking, the real creation of the end product is taking place. Depending on the requirements and application of the final product, several modules can be incorporated in the further processing of the egg liquids.
Filtration and cooling |  |
| Storing liquids OvoPro offers single-wall, insulated and/or refrigerated stainless steel storage tanks, CIP cleaned, with gentle agitation to produce a homogeneous product without damaging the functional properties of the egg. Independent high-speed blending systems offer greater plant flexibility and economy of operation. |  |
Pasteurizing Holding tube design reduces the product loss during transitions and guarantees the proper holding time at the right temperature. For each system OvoPro offers options such as homogenizers shear or high pressure, PLC with touch screen interface, pressure differential controls and single or dual divert valve assemblies. All our systems include USDA/3A approved insulated/sloped holding tubes available from 2.5 to 5.0 minutes, depending on the time-temperature combination for the expected Log reduction. |
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| Shock technology The OvoPro Shock is a patented technology that harnesses the destructive power of cavitation and converts it into a homogenization and heating energy. The system applies direct heat to liquids without the use of a heat transfer surface. The system can operate for extended periods of time without the need for a cleaning cycle, because there is no heat transfer surface. As the liquid egg product passes through the OvoPro Shock, it is subjected to "Controlled Cavitation." Microscopic cavitation bubbles are produced and, as they implode, energy is released into the liquid egg products. This energy is harnessed for scale-free heating and microscopic mixing. The egg particles are mixed at microscopic level, which increases the mass transfer rate for perfect homogenization. OvoPro Shock is a breakthrough in egg pasteurization technology that allows egg-processing plants to pasteurize egg products at high temperatures for extended periods of time, while protecting the functionality of the products. |  |
Spray drying OvoPro accomplishes the vital process air/ product separation within the drying system through various combinations of product recovery cyclones and/or bag-houses. Spray drying systems are available in three different configurations: vertical tower driers, box driers and the compact V-bottom driers. They are available in capacities from 100 to 3,000+ kg/hr of water evaporation, with optional concentration systems for both egg whites and whole eggs mélange and heat recovery systems.
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| End packaging Packaging solutions include simple bucket filling to bag-in-box, bottle and Pure Pak® systems, for standard liquid and frozen products or extended shelf life products. Our systems can be designed to package a wide range of materials and sizes: 250ml containers, 50-20kg bags; 5-10kg buckets, pure-pack, portable tanks and 20,000+ liter tanker trucks. |  |
